Real-world implementations that showcase the power and versatility of Stakco technology
We developed a specialized Stakco Light puzzle system tailored for autistic children. In collaboration with AWWA School, and guided by their valuable feedback, we designed a large-format, wall-mounted puzzle structure. This installation was set up in the school's multi-sensory room to offer a calming and interactive experience.
After the initial testing phase, and based on insights shared by teachers, we temporarily removed the structure to build a reinforced, lightweight version using an improved tracking mechanism.
In the original version, each rotating plate was equipped with a rotary encoder and gear system. These encoders measured the rotation in real time and transmitted the data to a central ESP32 microcontroller, which then sent it to a TCP server. The Stakco Light Android TV app, connected to this server, would read the incoming data in real time and rotate the corresponding digital puzzle layers to match the physical movements.
The app displayed the circular puzzle interface, which was projected and precisely mapped onto the physical structure—creating a seamless and immersive blend between the physical and digital layers.
Teachers can create curated puzzles using the Stakco Studio platform, tailoring them to fit their curriculum or individual student needs. These custom puzzles are automatically synced to the Android TV app, allowing for a streamlined experience. Using just the TV remote, teachers can switch between puzzles, mix pieces, or solve them with a click, making it effortless to adapt during a session.
The experience is further enhanced with relaxing background music, fostering a soothing and sensory-friendly environment ideal for engagement and focus.
For a client's wedding event in India, we completed a unique commission: the creation of 84 individual Stakco Paper puzzles, each custom-designed and handcrafted. All puzzles were printed, assembled, and delivered from our studio to the event venue in India.
To handle the scale efficiently, we relied heavily on automation. Our in-house Stakco CLI tool was used to automate the entire process — from image cropping and layer generation to printable asset creation. Each puzzle's target image area was extracted and passed into the CLI, which generated the multi-layer puzzle design.
Once the digital layers were ready, a post-processing script exported each set as printable PDFs. Another script compiled all the assets and repeated the process across the full set of 84 puzzles.
This project showcased the power of our hybrid workflow—blending automation with hands-on craftsmanship. It demonstrated how Stakco Paper can scale to produce high-quality, personalized puzzle experiences for large events.
We partnered with a professional printing supplier to produce the transparent layers and cardboard backplates. All puzzles were then carefully assembled by hand at our workspace.
The assembly process required significant manual effort. The cutting machine used for transparency sheets required manual feeding and collection of each layer. Additionally, the eyelet pressing—which binds all layers together—was performed manually, ensuring each puzzle was precisely aligned and securely fastened.
Let's collaborate to bring your interactive puzzle vision to life. From educational installations to custom celebrations.